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Toolbox Talk

Personal Fall Arrest Systems

When you can't eliminate the hazard or put up a guardrail, a personal fall arrest system (PFAS) stops you after you fall. It only works if all its parts are right and it's rigged to catch you before you hit anything. A harness clipped to the wrong point, or with too much slack, can still let you die.

Think of it as the ABC: Anchorage, Body harness, and Connectors.

A — Anchorage

The anchor is what everything hangs from. It has to be:

  • Capable of supporting 5,000 pounds per attached worker — or designed by a qualified person with a safety factor of at least two.
  • Independent of any anchorage used to support or suspend platforms.
  • Overhead where possible, to limit free fall and swing.

Covered in more detail in the anchorage-points talk.

B — Body harness

  • Use a full-body harness — body belts are not allowed for fall arrest.
  • The attachment D-ring sits between the shoulder blades, on your back.
  • Snug all the straps; a loose harness lets you slip or takes the shock in the wrong places.
  • Chest strap across the chest, leg straps firm but not cutting.

C — Connectors

Lanyards, shock absorbers, and self-retracting lifelines (SRLs) tie the harness to the anchor.

  • Use locking snaphooks and carabiners only — they can't roll open.
  • A shock-absorbing lanyard or SRL limits the forces on your body when it catches you.
  • Never tie a knot in a lanyard or connect two together to reach — it wrecks the rating.

Rig it to actually catch you

The system has to stop you before you hit the level below. That means:

  • Limit free fall to 6 feet or less — anchor high and keep the slack out.
  • Account for the shock absorber's deployment and your body length below the anchor (total fall clearance).
  • Rig to prevent a swing fall into nearby structures.
  • Any harness or lanyard that has arrested a fall is taken out of service immediately.

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